D‑Brake: Improving Air Quality

Martin Morgeneyer, a tenured research scientist working at UTC in the UTC-TIMR laboratory as part of the “Environmental Protection in Chemical Engineering” team, also holds a Jean Monnet Chair from the European Union aimed at raising awareness in regard to environmental issues among the public and future engineers. Specializing in particle systems, he has led, in partnership with the CETIM, Ineris and the company Mann+Hummel, the D‑Brake project, which aims to reduce braking-related emissions into the air. The brake pad manufacturer Mat Friction of Noyon later joined the project.
The European Union has launched the implementation of the European Green Deal, a set of directives dedicated to protecting the environment and, ultimately, improving the well-being and health of Europeans, including the “Air” Directive, which came into force on December 10, 2024, and addresses air quality. This directive is based very strictly on scientific evidence.
According to the WHO, pollution is responsible for 6.7 million premature or preventable deaths worldwide each year, including nearly 40 000 in France. However, among the main causes of this pollution are particulate matter—and more specifically, fine particulate matter emitted when vehicles brake, as well as from the friction of tyres running over asphalt. With a rare sense of foresight, UTC, CETIM, Ineris and the Stellantis Group have taken on this challenge. “As early as late 2021—well before the ‘Air’ Directive— we launched the ‘CleanBrake’ thesis project, dedicated to developing a device capable of characterizing particle emissions from braking systems in a rapid, efficient, and accurate manner through the implementation of a measurement chain,” states Martin Morgeneyer.
This led to conclusive results that enabled us—while still working with the same academic partners, now joined by the filter manufacturer Mann+Hummel in Laval—to continue our research thanks to funding from ADEME. “Another manufacturer joined us along the way: the brake pad manufacturer Mat Friction, based in Noyon. This company has fully embraced the environmental and technological challenges of automotive braking. This partnership allowed us—as coordinator of the ADEME project and a CIFRE thesis in collaboration with Mat Friction—to thoroughly explore not only the needs but also capitalize on the capabilities of the various stakeholders. For the CIFRE thesis, we utilized the measurement chain to conduct a parametric study and determine the optimal composition of the brake pads and rotors of the future,” he explains.
Today, Martin Morgeneyer’s team has demonstrated that braking emissions can be reduced by 19%, 84%, or even 97%, estimated the associated emission factors, and identified specific tracers for braking emissions. “In a braking system, there will always be friction. However, we tested different materials for both brake pads and rotors to determine the composition that would provide the greatest reduction in emissions. To do this, we brought together the expertise of each partner—namely, the tribologists and friction specialists from CETIM, the aerosol physicists from Ineris and our own process expertise,” Martin Morgeneyer.
The results are of undeniable scientific interest, as they have been the subject of numerous publications in academic journals—including the *Journal of Tribology*, *Environments*, and *Atmosphere*—as well as in technology-focused publications. “In fact, we have developed material formulations for both brake pads and pad-rotor combinations that have reduced particulate emissions by more than 90 percent. “This is a success for research, but also for industry, since Mat Friction is taking over for the industrialization phase,” he notes. Martin Morgeneyer and his partners do not intend to stop there. Two projects are currently underway. “The first, which we can call ‘D‑Brake+,’ is funded by the Hauts-de-France region and aims to accelerate the industrialization of the braking systems of the future. The second, MIPLEXMO, focuses on the other major source of particulate emissions: tyre-to-road friction from vehicles. Funded by ADEME and involving, in addition to UTC, ENPC, INERIS, and two startups (OBERON and SOPAT), MIPLEXMO aims to better characterize the dispersion of microplastic particles by improving the measurement of these particles in the air,” concludes Martin Morgeneyer.
MSD




